\u0130la\u00e7, pestisit, patlay\u0131c\u0131, boya maddesi, pigment ve di\u011fer ince kimyasal \u00fcretiminde sonraki i\u015fleme a\u015famalar\u0131nda, filtrasyon, y\u0131kama ve kurutma gibi birim i\u015flemleri rutin olarak gereklidir. Geleneksel olarak bu i\u015flemler, santrif\u00fcj filtreler, y\u0131kama tanklar\u0131, kurutucular vb. gibi ayr\u0131 ekipmanlarda ger\u00e7ekle\u015ftirilir ve malzeme, boru hatlar\u0131 veya ba\u015fka yollarla bu ekipmanlar aras\u0131nda aktar\u0131l\u0131r. Bir\u00e7ok ayr\u0131 \u00fcnitenin tek bir b\u00fcy\u00fck sistemde birle\u015ftirilmesi, uzun bir ak\u0131\u015fa, d\u00fc\u015f\u00fck verimlili\u011fe ve d\u00fczenlenmesi zor bir prosese yol a\u00e7ar. Kat\u0131 madde i\u00e7eri\u011fi y\u00fcksek s\u00fcspansiyonlarda, kat\u0131 maddeler s\u0131kl\u0131kla duvarlara yap\u0131\u015f\u0131r ve borular\u0131 t\u0131kayarak normal \u00fcretimi zorla\u015ft\u0131r\u0131r. A\u00e7\u0131k i\u015fleme, t\u0131kan\u0131kl\u0131klar\u0131n giderilmesini kolayla\u015ft\u0131r\u0131r; ancak ila\u00e7, g\u0131da ve biyolojik \u00fcr\u00fcnler i\u00e7in yasal gereklilikleri kar\u015f\u0131layamaz ve yan\u0131c\u0131, patlay\u0131c\u0131, toksik veya son derece toksik malzemeler s\u00f6z konusu oldu\u011funda g\u00fcvenlik riskleri ortaya \u00e7\u0131kar\u0131r.<\/p>\n\n\n\n
Bu eksiklikleri gidermek ve kimya end\u00fcstrisinin y\u00fcksek kalite, y\u00fcksek katma de\u011fer, \u00e7ok \u00e7e\u015fitli \u00fcr\u00fcn t\u00fcrleri ve k\u00fc\u00e7\u00fck partilere do\u011fru kayan e\u011filimine ayak uydurmak amac\u0131yla Longxin, kapsaml\u0131 tasar\u0131m ve geli\u015ftirme \u00e7al\u0131\u015fmalar\u0131 y\u00fcr\u00fctt\u00fc ve filtreleme, y\u0131kama ve kurutma i\u015flemlerini bir araya getiren \u00e7ok i\u015flevli bir filtre y\u0131kama-kurutma makinesi geli\u015ftirmeyi ba\u015fard\u0131. Sonu\u00e7 olarak, ekipman performans\u0131nda \u00f6nemli bir iyile\u015fme sa\u011flanm\u0131\u015f olup, hem yap\u0131sal tasar\u0131m hem de uygulama, ilgili ila\u00e7 d\u00fczenlemeleriyle yak\u0131n uyum i\u00e7indedir. Makine, filtreleme, y\u0131kama ve kurutma olmak \u00fczere \u00fc\u00e7 ana i\u015flevi yerine getirmenin yan\u0131 s\u0131ra reaksiyon, ekstraksiyon, kristalizasyon, konsantrasyon, buharla\u015ft\u0131rma, kar\u0131\u015ft\u0131rma ve \u00f6\u011f\u00fctme i\u015flemlerini de ger\u00e7ekle\u015ftirebilir. A\u015fa\u011f\u0131daki avantajlar\u0131 sunan y\u00fcksek teknolojili bir ekipmand\u0131r:<\/p>\n\n\n\n
\n
Kapal\u0131 sistemde \u00e7al\u0131\u015fma. Birka\u00e7 i\u015flem ad\u0131m\u0131 ayn\u0131 \u00fcnite i\u00e7inde ger\u00e7ekle\u015ftirilir; bu sayede toz ve mikroorganizmalar\u0131n \u00fcr\u00fcn kalitesi \u00fczerindeki etkisi azalt\u0131l\u0131r ve de\u011ferli malzeme kay\u0131plar\u0131 en aza indirilir; b\u00f6ylece hem \u00fcr\u00fcn kalitesi hem de verim art\u0131r\u0131l\u0131r.<\/li>\n\n\n\n
\u00d6zellikle filtre kekinde malzeme aktar\u0131m a\u015famalar\u0131n\u0131n say\u0131s\u0131n\u0131n azalmas\u0131, \u00fcretim d\u00f6ng\u00fcs\u00fcn\u00fc k\u0131salt\u0131r ve \u00fcretim kapasitesini art\u0131r\u0131r.<\/li>\n\n\n\n
Filtreleme ve y\u0131kama i\u015flemleri vakum alt\u0131nda veya bas\u0131n\u00e7 alt\u0131nda ger\u00e7ekle\u015ftirilebilir; bu da esnek ve kolayca kontrol edilebilen bir \u00e7al\u0131\u015fma sa\u011flar.<\/li>\n\n\n\n
Yan\u0131c\u0131, patlay\u0131c\u0131, zehirli veya son derece zehirli tehlikeli maddelerle g\u00fcvenli bir \u015fekilde \u00e7al\u0131\u015f\u0131lmas\u0131; \u00e7evre kirlili\u011finin azalt\u0131lmas\u0131, \u00e7al\u0131\u015fma ko\u015fullar\u0131n\u0131n iyile\u015ftirilmesi ve daha g\u00fcvenli bir i\u015fletme.<\/li>\n\n\n\n
K\u0131sa bir proses ak\u0131\u015f\u0131, daha az ekipman, daha az tesis alan\u0131 ve daha d\u00fc\u015f\u00fck m\u00fchendislik yat\u0131r\u0131m\u0131.<\/li>\n<\/ol>\n\n\n\n<\/figure>\n\n\n\n
D\u00fcz Levha Filtre Y\u0131kama ve Kurutma Makinesi \u2014 Yap\u0131s\u0131 ve \u00c7al\u0131\u015fma Prensibi<\/strong><\/h2>\n\n\n\n
Sekt\u00f6rde \u201c\u00fc\u00e7\u00fc bir arada\u201d olarak bilinen filtre y\u0131kama ve kurutma makinesi, parti (aral\u0131kl\u0131) modda \u00e7al\u0131\u015fmas\u0131na ra\u011fmen filtreleme, y\u0131kama, kurutma, sterilizasyon ve bo\u015faltma i\u015flemlerini s\u00fcrekli bir s\u00fcre\u00e7 dizisi olarak ger\u00e7ekle\u015ftirebilir. \u0130la\u00e7, g\u0131da, pestisit ve kimya sekt\u00f6rlerinde yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Makine temel olarak bas\u0131nca dayan\u0131kl\u0131 dikey bir hazne, bir \u0131s\u0131tma sistemi, bir kar\u0131\u015ft\u0131rma sistemi (kar\u0131\u015ft\u0131r\u0131c\u0131 mili, pervane, mekanik salmastra vb.), bir kar\u0131\u015ft\u0131r\u0131c\u0131 kald\u0131rma mekanizmas\u0131, bir tahrik sistemi, filtre malzemesi, bir bo\u015faltma vanas\u0131, bir p\u00fcsk\u00fcrtme sistemi, bir sterilizasyon sistemi, bir hidrolik g\u00fc\u00e7 \u00fcnitesi ve ana kontrol kabininden (de\u011fi\u015fken frekansl\u0131 s\u00fcr\u00fcc\u00fcler ve PLC dahil) olu\u015fur. Mekanik, elektrik ve enstr\u00fcmantasyon i\u015flevleri tek bir sistemde birle\u015ftirilmi\u015ftir.<\/p>\n\n\n\n
Bir partiye ait temel i\u015flemler \u2014 s\u00fczme, y\u0131kama, kurutma ve kat\u0131 maddelerin bo\u015falt\u0131lmas\u0131 \u2014 tamamland\u0131ktan sonra, makine ayr\u0131ca daha ileri i\u015fleme tabi tutulmas\u0131 gereken malzemeyi bir \u00e7\u00f6z\u00fcc\u00fc ile \u00e7\u00f6zebilir ve do\u011frudan bir sonraki i\u015flem a\u015famas\u0131na ge\u00e7ebilir.<\/p>\n\n\n\n<\/figure>\n\n\n\n
<\/p>\n\n\n\n
D\u00fcz Levha Filtre Y\u0131kama ve Kurutma Makinesi \u2014 Proses Ak\u0131\u015f\u0131<\/strong><\/h2>\n\n\n\n
(1) Filtreleme<\/strong><\/p>\n\n\n\n
\u00d6n reakt\u00f6rden veya kristalizat\u00f6rden gelen kat\u0131-s\u0131v\u0131 kar\u0131\u015f\u0131m\u0131 (kristal bulamac\u0131), \u00fc\u00e7\u00fc bir arada makinesinin haznesine bo\u015falt\u0131l\u0131r; burada s\u00fczme ayr\u0131\u015ft\u0131rmas\u0131 bir bas\u0131n\u00e7 fark\u0131 ile ger\u00e7ekle\u015ftirilir. Uygulamada bas\u0131n\u00e7l\u0131 s\u00fczme, vakumlu s\u00fczme ve birle\u015fik bas\u0131n\u00e7-vakum s\u00fczme y\u00f6ntemlerinin t\u00fcm\u00fc kullan\u0131l\u0131r. Bas\u0131n\u00e7l\u0131 filtrasyonda, kat\u0131-s\u0131v\u0131 kar\u0131\u015f\u0131m\u0131n\u0131n \u00f6zelliklerine g\u00f6re se\u00e7ilen temiz bas\u0131n\u00e7l\u0131 hava, azot veya ba\u015fka bir inert gaz kullan\u0131l\u0131r. \u00d6rne\u011fin, kar\u0131\u015f\u0131m kolayca oksitleniyorsa veya patlay\u0131c\u0131 maddeler i\u00e7eriyorsa, bas\u0131n\u00e7l\u0131 hava kullan\u0131lamaz ve bunun yerine bir inert gaz se\u00e7ilmelidir. Deneyimler, ila\u00e7 end\u00fcstrisinde genellikle 0,2\u20130,3 MPa'l\u0131k bir filtrasyon bas\u0131nc\u0131n\u0131n yeterli oldu\u011funu g\u00f6sterirken, baz\u0131 kimyasal veya g\u0131da \u00fcr\u00fcnleri i\u00e7in 1,0 MPa'ya kadar daha y\u00fcksek filtrasyon bas\u0131n\u00e7lar\u0131 gereklidir.<\/p>\n\n\n\n
(2) Y\u0131kama<\/strong><\/p>\n\n\n\n
Filtrelemeden sonra, bir sonraki i\u015flem ad\u0131m\u0131 olarak y\u0131kama ger\u00e7ekle\u015ftirilir. Kazan, y\u0131kama s\u0131v\u0131s\u0131n\u0131 kazan\u0131n her yerine e\u015fit bir \u015fekilde da\u011f\u0131tan, bu ama\u00e7 i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f bir p\u00fcsk\u00fcrtme sistemi ile donat\u0131lm\u0131\u015ft\u0131r. Kar\u0131\u015ft\u0131rma sistemi, kald\u0131rma mekanizmas\u0131 ve tahrik sistemi \u00e7al\u0131\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, pervane hem d\u00f6nmekte hem de eksenel olarak yukar\u0131 ve a\u015fa\u011f\u0131 hareket edebilmektedir; b\u00f6ylece malzeme iyice y\u0131kan\u0131r ve kristal y\u00fczeylerine yap\u0131\u015fm\u0131\u015f kirlilikler giderilir. Y\u0131kama s\u0131v\u0131s\u0131 ve y\u0131kama say\u0131s\u0131, malzemeye ve i\u015flemin \u00f6zelliklerine g\u00f6re belirlenir.<\/p>\n\n\n\n
(3) Kurutma<\/strong><\/p>\n\n\n\n
\u00dc\u00e7\u00fc bir arada makinede kurutma i\u015flemi, s\u0131cak hava kurutma veya vakum kurutma y\u00f6ntemleriyle ger\u00e7ekle\u015ftirilebilir. Her iki durumda da, kurutma s\u0131ras\u0131nda toz olu\u015fmas\u0131 nedeniyle temiz inert gaz kullan\u0131lmal\u0131 ve ekipman\u0131n \u00e7al\u0131\u015fma ortam\u0131 patlamaya kar\u015f\u0131 koruma sa\u011flayacak \u015fekilde tasarlanmal\u0131d\u0131r. Vakumlu kurutma, \u015fu anda \u00fc\u00e7\u00fc bir arada makinelerde en yayg\u0131n kurutma y\u00f6ntemidir. Vakumlu kurutma s\u00fcrecini etkileyen ba\u015fl\u0131ca fakt\u00f6rler, vakum derecesi, kurutma s\u00fcresi ve pervane \u00f6zellikleridir.<\/p>\n\n\n\n
Vakumlu kurutmada, vakum sistemi kap i\u00e7indeki inert gaz\u0131 bo\u015faltarak gaz molek\u00fcllerinin say\u0131s\u0131n\u0131 azalt\u0131r ve malzemeyi havadan izole eder. Bu y\u00f6ntem, oksidatif bozulmaya yatk\u0131n malzemeler, buharla\u015fan \u00e7\u00f6z\u00fcc\u00fcs\u00fcn\u00fcn geri kazan\u0131lmas\u0131 gereken malzemeler ve \u0131s\u0131ya duyarl\u0131 malzemeler i\u00e7in \u00f6zellikle uygundur. Vakum alt\u0131nda mikrobiyal kontaminasyon riski azal\u0131r veya belirli bakterilerin \u00fcremesi engellenir; bu da bu i\u015flemi steril malzemelerin kurutulmas\u0131 i\u00e7in \u00f6zellikle uygun hale getirir.<\/p>\n\n\n\n
<\/p>\n\n\n\n
D\u00fcz Levha Filtre Y\u0131kama ve Kurutma Makinesi \u2014 Performans \u00d6zellikleri<\/strong><\/h2>\n\n\n\n
Son y\u0131llarda, kimyasal s\u0131n\u0131f filtre y\u0131kama ve kurutma makinesi, tek bir hazne i\u00e7inde s\u00fczme, y\u0131kama, kurutma, numune alma, otomatik bo\u015faltma ve temizleme i\u015flemlerini ger\u00e7ekle\u015ftirebilmesi nedeniyle h\u0131zla yayg\u0131nla\u015fm\u0131\u015f ve benimsenmi\u015ftir. Bu makine, geleneksel kristalizasyon ve kurutma hatlar\u0131nda kullan\u0131lan ekipmanlar\u0131n (santrif\u00fcjler, vakumlu filtrasyon tanklar\u0131, vakumlu tepsi kurutucular ve \u00e7ift konili d\u00f6ner vakumlu kurutucular) yerini giderek almakta ve ince kimya \u00fcretiminde filtrasyon ve kurutma i\u00e7in yeni nesil ekipman haline gelmi\u015ftir.<\/p>\n\n\n\n
(1) \u00c7ok i\u015flevli entegrasyon ve kesintisiz \u00e7al\u0131\u015fma<\/strong><\/p>\n\n\n\n
\u00dc\u00e7\u00fc bir arada makine, kar\u0131\u015ft\u0131rma, s\u00fczme, y\u0131kama ve kurutma i\u015flemlerini tek bir kapal\u0131 \u00fcnite i\u00e7inde ger\u00e7ekle\u015ftirir; b\u00f6ylece malzeme aktar\u0131m\u0131 s\u0131ras\u0131nda yabanc\u0131 maddelerin girmesini ve mikrobiyal kontaminasyonu \u00f6nler ve \u00fcr\u00fcn kalitesini tam olarak korur.<\/p>\n\n\n\n
(2) Basit yap\u0131 ve iyile\u015ftirilmi\u015f \u00fcretim ortam\u0131<\/strong><\/p>\n\n\n\n
Beslemeden kurutulmu\u015f \u00fcr\u00fcn\u00fcn bo\u015falt\u0131lmas\u0131na kadar t\u00fcm s\u00fcre\u00e7 tek bir \u00fcnitede ger\u00e7ekle\u015fir; bu da gerekli toplam proses ekipman\u0131 say\u0131s\u0131n\u0131 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde azalt\u0131r; tek bir makine, birka\u00e7 geleneksel filtreleme \u00fcnitesinin i\u015fini yerine getirir. T\u00fcm i\u015flem s\u0131zd\u0131rmaz bir ortamda ger\u00e7ekle\u015ftirildi\u011finden, temiz odaya hi\u00e7bir s\u0131v\u0131, gaz veya toz sal\u0131nmaz; dolay\u0131s\u0131yla kontaminasyon veya sa\u011fl\u0131k riski s\u00f6z konusu de\u011fildir.<\/p>\n\n\n\n
(3) Basitle\u015ftirilmi\u015f s\u00fcre\u00e7, az yer kaplama ve daha d\u00fc\u015f\u00fck sermaye maliyeti<\/strong><\/p>\n\n\n\n
Filtreleme, y\u0131kama ve kurutma i\u015flemleri tek bir sistemde ger\u00e7ekle\u015ftirildi\u011finden, mevcut bina alan\u0131 tam olarak de\u011ferlendirilmektedir; zemin alan\u0131n\u0131n \u00e7ok de\u011ferli oldu\u011fu g\u00fcn\u00fcm\u00fczde, gerekli temiz oda hacmi b\u00fcy\u00fck \u00f6l\u00e7\u00fcde azalmakta, sermaye maliyetleri d\u00fc\u015f\u00fck kalmakta ve \u00f6nemli \u00f6l\u00e7\u00fcde yat\u0131r\u0131m tasarrufu sa\u011flanmaktad\u0131r. Bu s\u00fcre\u00e7, b\u00fcy\u00fck \u00f6l\u00e7ekli \u00fcretime daha uygundur: \u00fcretim ak\u0131\u015f\u0131n\u0131 k\u0131salt\u0131r, ekipman say\u0131s\u0131n\u0131 azalt\u0131r, tesis alan\u0131n\u0131 k\u00fc\u00e7\u00fclt\u00fcr ve m\u00fchendislik yat\u0131r\u0131mlar\u0131n\u0131 d\u00fc\u015f\u00fcr\u00fcr; ayn\u0131 zamanda \u00fcr\u00fcn kalitesini art\u0131r\u0131r ve i\u015fg\u00fcc\u00fc yo\u011funlu\u011funu azalt\u0131r, b\u00f6ylece \u00f6nemli ekonomik ve sosyal faydalar sa\u011flar.<\/p>\n\n\n\n
(4) Tamamen kapal\u0131 \u00fcretim ve \u00e7\u00f6z\u00fcc\u00fc geri kazan\u0131m\u0131<\/strong><\/p>\n\n\n\n
\u00dc\u00e7\u00fc bir arada filtre y\u0131kama ve kurutma \u00fcnitesi, tamamen kapal\u0131 bir sistemdir. Kapal\u0131 bir sistemde \u00e7al\u0131\u015f\u0131lmas\u0131, zehirli maddelerin havay\u0131 kirletmesini \u00f6nler ve operat\u00f6r\u00fcn zehirlenme riskini azalt\u0131r. Kurutulan \u00fcr\u00fcn, tart\u0131m ve paketleme istasyonlar\u0131na mekanik olarak ta\u015f\u0131nabilir. Malzeme ve \u00e7\u00f6z\u00fcc\u00fc neredeyse tamamen geri kazan\u0131l\u0131r; b\u00f6ylece malzeme kayb\u0131 ve \u00e7\u00f6z\u00fcc\u00fc buharla\u015fmas\u0131ndan kaynaklanan israf \u00f6nlenir.<\/p>\n\n\n\n
(5) Temiz \u00fcretim ve kapsaml\u0131 temizlik<\/strong><\/p>\n\n\n\n
\u00dc\u00e7\u00fc bir arada \u00fcnite, kurutma s\u0131ras\u0131nda ortaya \u00e7\u0131kan tozu toplayan bir toz toplay\u0131c\u0131 ile donat\u0131lm\u0131\u015ft\u0131r ve bu sayede temiz \u00fcretim gerekliliklerini kar\u015f\u0131lamaktad\u0131r. Sistem, otomatik p\u00fcsk\u00fcrtme ve kar\u0131\u015ft\u0131rma i\u015flevi sunarak filtre kekinin iyice y\u0131kanmas\u0131n\u0131 sa\u011flar; b\u00f6ylece at\u0131k su de\u015farj\u0131 ve at\u0131k su ar\u0131tma maliyetleri azalt\u0131l\u0131r.<\/p>\n\n\n\n<\/figure>","protected":false},"excerpt":{"rendered":"
Kapal\u0131 \u00dcretim, \u00dcr\u00fcn Kalitesinin Korunmas\u0131 ve Mevzuata Uyum<\/p>","protected":false},"author":1,"featured_media":3535,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","extend_info":{"post_layout":"product","produc_img":"","p_des":"
Enclosed Production, Safeguarding Product Quality and Compliance<\/p>
Suitable for:<\/strong> fine chemicals, pharmaceutical intermediates, electronic chemicals, new energy materials and other purification and refining applications.<\/p>
<\/p>
The flat-plate filter washing drying machine performs filtration, washing, drying, sampling, automatic discharge and cleaning within a single vessel. This capability has driven its rapid and widespread adoption. It is progressively replacing equipment used in conventional crystallisation and drying lines \u2014 centrifuges, vacuum filtration tanks, vacuum tray dryers and double cone vacuum dryers \u2014 and has become the preferred equipment for filtration and drying in fine chemical production.<\/p>","product_banner_description":""}},"categories":[338],"tags":[],"class_list":["post-3526","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-nutsche-filter-dryer"],"acf":{"product_related_solutions":"","product_related_news":""},"_links":{"self":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3526","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/comments?post=3526"}],"version-history":[{"count":7,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3526\/revisions"}],"predecessor-version":[{"id":3550,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3526\/revisions\/3550"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/media\/3535"}],"wp:attachment":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/media?parent=3526"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/categories?post=3526"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/tags?post=3526"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}
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