{"id":3789,"date":"2026-11-03T07:50:38","date_gmt":"2026-11-03T07:50:38","guid":{"rendered":"https:\/\/lxzngroup.com\/?p=3789"},"modified":"2026-11-06T06:20:39","modified_gmt":"2026-11-06T06:20:39","slug":"closed-loop-spray-dryer-for-ultrafine-phenolic-resin","status":"publish","type":"post","link":"https:\/\/lxzngroup.com\/tr\/closed-loop-spray-dryer-for-ultrafine-phenolic-resin\/","title":{"rendered":"Ultra \u0130nce Fenolik Re\u00e7ine i\u00e7in Kapal\u0131 D\u00f6ng\u00fcl\u00fc P\u00fcsk\u00fcrtmeli Kurutucu"},"content":{"rendered":"

Yeni enerji sekt\u00f6r\u00fcn\u00fcn h\u0131zl\u0131 b\u00fcy\u00fcmesi ve lityum pil performans\u0131na y\u00f6nelik gereksinimlerin giderek artmas\u0131yla birlikte, y\u00fcksek performansl\u0131 lityum-iyon pillerin temel bile\u015fenlerinden biri olan silikon-karbon anot malzemelerine y\u00f6nelik pazar talebi h\u0131zla artmaktad\u0131r.<\/p>\n\n\n\n

Silikon-karbon anot malzemelerinde kullan\u0131lan bir \u00f6nc\u00fc madde olan re\u00e7ine bazl\u0131 g\u00f6zenekli karbonun temel hammaddesi olarak, ultra ince fenolik re\u00e7ine mikrok\u00fcreleri, nihai karbonize \u00fcr\u00fcn\u00fcn yap\u0131sal kararl\u0131l\u0131\u011f\u0131n\u0131 ve elektrokimyasal performans\u0131n\u0131 do\u011frudan etkiler.<\/p>\n\n\n\n

Bununla birlikte, fenolik re\u00e7ine mikrok\u00fcrelerinin yurt i\u00e7i \u00fcretimi h\u00e2l\u00e2 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde ithalata dayanmaktad\u0131r. Mevcut p\u00fcsk\u00fcrtmeli kurutma teknolojileri de genellikle yetersiz par\u00e7ac\u0131k da\u011f\u0131l\u0131m\u0131 ve dengesiz par\u00e7ac\u0131k boyutu da\u011f\u0131l\u0131m\u0131 gibi sorunlarla kar\u015f\u0131 kar\u015f\u0131yad\u0131r. Bu s\u0131n\u0131rlamalar, sonraki karbonizasyon a\u015famas\u0131nda mikrok\u00fcre yap\u0131lar\u0131n\u0131n hassas bir \u015fekilde kontrol edilmesini zorla\u015ft\u0131rmakta ve silikon-karbon anot malzemesinin performans\u0131nda daha fazla iyile\u015ftirme yap\u0131lmas\u0131n\u0131 engellemektedir.<\/p>\n\n\n\n

\"1<\/figure>\n\n\n\n

LONGXIN Smart\u2019\u0131n Ultra Y\u00fcksek H\u0131zl\u0131 Santrif\u00fcjl\u00fc P\u00fcsk\u00fcrtmeli Kurutucusu: Sekt\u00f6rdeki Zorluklar\u0131n \u00dcstesinden Gelmek ve Proses Standartlar\u0131n\u0131 \u0130lerletmek<\/h2>\n\n\n\n

Y\u0131llara dayanan teknik uzmanl\u0131\u011f\u0131ndan yararlanarak, LONGXIN Smart bir Ultra Y\u00fcksek H\u0131zl\u0131 Santrif\u00fcjl\u00fc P\u00fcsk\u00fcrtmeli Kurutucu<\/strong> fenolik re\u00e7ine mikrok\u00fcre \u00fcretimindeki temel zorluklar\u0131 a\u015fmak \u00fczere \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r. Bu sistem, ultra ince toz mikrok\u00fcrelerin verimli ve y\u00fcksek hassasiyetli \u00fcretimini m\u00fcmk\u00fcn k\u0131lar.<\/p>\n\n\n\n

Patentler:<\/strong> ZL 2021 2 2093525.2, ZL 2023 2 1168225.9 ve 2020 1 0869088.6.<\/p>\n\n\n\n

Ultra y\u00fcksek h\u0131zl\u0131 santrif\u00fcj p\u00fcsk\u00fcrtme y\u00f6ntemini, \u00e7ok a\u015famal\u0131 ve gradyan kontroll\u00fc bir kurutma i\u015flemiyle birle\u015ftiren sistem, fenolik re\u00e7ine \u00e7\u00f6zeltilerinin p\u00fcsk\u00fcrtme par\u00e7ac\u0131k boyutunu ve kurutma h\u0131z\u0131n\u0131 hassas bir \u015fekilde kontrol ederek, dar bir par\u00e7ac\u0131k boyutu da\u011f\u0131l\u0131m\u0131na, m\u00fckemmel k\u00fcreselli\u011fe ve \u00fcst\u00fcn ak\u0131\u015fkanl\u0131k ile da\u011f\u0131labilirli\u011fe sahip mikrok\u00fcrelerin elde edilmesini sa\u011flar.<\/p>\n\n\n\n

Santrif\u00fcj atomiz\u00f6r, maksimum \u00e7evresel h\u0131z\u0131 (Umax) 226 m\/s olan bir titanyum atomizasyon diskine sahiptir. Diske g\u00f6m\u00fcl\u00fc seramik par\u00e7ac\u0131klar, a\u015f\u0131nma direncini art\u0131r\u0131r ve atomizasyon diskinin hizmet \u00f6mr\u00fcn\u00fc uzat\u0131r.<\/p>\n\n\n\n

\"Ultrafine<\/figure>\n\n\n\n

Yurti\u00e7i \u0130malatta Yenili\u011fi Te\u015fvik Eden Teknik Avantajlar<\/h2>\n\n\n\n

Ultra Y\u00fcksek H\u0131zl\u0131 Santrif\u00fcj P\u00fcsk\u00fcrtmeli Kurutucu, karbon mikrok\u00fcrelerinin yap\u0131s\u0131 ve i\u015flevsel \u00f6zellikleri \u00fczerinde hassas bir kontrol sa\u011flar; bu sayede, daha sonra re\u00e7ine bazl\u0131 g\u00f6zenekli karbona d\u00f6n\u00fc\u015ft\u00fcr\u00fclmesi i\u00e7in sa\u011flam bir temel olu\u015fturur ve silikon-karbon anot malzemelerinin performans\u0131n\u0131 art\u0131r\u0131r.<\/p>\n\n\n\n

1. Ultra Y\u00fcksek H\u0131zl\u0131 Santrif\u00fcj P\u00fcsk\u00fcrtme Sistemi<\/strong><\/p>\n\n\n\n

\u00d6zel bir titanyum ala\u015f\u0131ml\u0131 p\u00fcsk\u00fcrtme diski ve y\u00fcksek hassasiyetli dinamik dengeleme teknolojisiyle donat\u0131lm\u0131\u015f olan sistem, geleneksel p\u00fcsk\u00fcrtme h\u0131z\u0131 s\u0131n\u0131rlamalar\u0131n\u0131 a\u015farak mikron boyutundaki damlac\u0131klar\u0131n homojen da\u011f\u0131l\u0131m\u0131n\u0131 sa\u011flar ve i\u015flemin en ba\u015f\u0131ndan itibaren tutarl\u0131 mikrok\u00fcre par\u00e7ac\u0131k boyutlar\u0131 elde edilmesini garanti eder.<\/p>\n\n\n\n

2. Ak\u0131ll\u0131 S\u0131cakl\u0131k Kontrol\u00fc ve Hava Ak\u0131\u015f\u0131 Da\u011f\u0131l\u0131m\u0131<\/strong><\/p>\n\n\n\n

\u00c7ok a\u015famal\u0131 bir s\u0131cak hava da\u011f\u0131t\u0131c\u0131 ve PID tabanl\u0131 ak\u0131ll\u0131 s\u0131cakl\u0131k kontrol sistemi, kurutma haznesi i\u00e7indeki s\u0131cakl\u0131k ve hava ak\u0131\u015f\u0131 alanlar\u0131n\u0131n hassas bir \u015fekilde d\u00fczenlenmesini sa\u011flayarak, yerel a\u015f\u0131r\u0131 \u0131s\u0131nman\u0131n yol a\u00e7t\u0131\u011f\u0131 mikrok\u00fcre yap\u0131\u015fmas\u0131n\u0131 ve termal ayr\u0131\u015fmay\u0131 \u00f6nler.<\/p>\n\n\n\n

3. Duvara Yap\u0131\u015fmay\u0131 \u00d6nleyen Hava Perdesi Korumas\u0131<\/strong><\/p>\n\n\n\n

Kurutma haznesinin i\u00e7 duvar\u0131 boyunca dairesel bir hava perdesi olu\u015fur; bu, malzeme birikmesini etkili bir \u015fekilde \u00f6nler, \u00fcr\u00fcn verimini art\u0131r\u0131r ve ayn\u0131 zamanda \u00fcr\u00fcn safl\u0131\u011f\u0131n\u0131n korunmas\u0131na yard\u0131mc\u0131 olur.<\/p>\n\n\n\n

4. \u0130\u015flevsel \u00d6zellik Kontrol\u00fc<\/strong><\/p>\n\n\n\n

Sistem, atomizasyon parametrelerini ve kurutma ko\u015fullar\u0131n\u0131 ayarlayarak, g\u00f6zeneklilik ve \u00f6zg\u00fcl y\u00fczey alan\u0131 gibi temel malzeme \u00f6zellikleri \u00fczerinde esnek bir kontrol sa\u011flar ve farkl\u0131 silikon-karbon anot malzemesi \u00f6nc\u00fcllerinin \u00f6zel gereksinimlerini kar\u015f\u0131lar.<\/p>\n\n\n\n

End\u00fcstriyel De\u011fer: Malzeme Haz\u0131rl\u0131\u011f\u0131ndan Nihai Uygulamalara Kadar Performans\u0131 Art\u0131rma<\/h2>\n\n\n\n

Sekt\u00f6r\u00fcn \u00f6nde gelen \u015firketleri taraf\u0131ndan ger\u00e7ekle\u015ftirilen performans de\u011ferlendirmelerine g\u00f6re, LONGXIN ekipmanlar\u0131 kullan\u0131larak \u00fcretilen fenolik re\u00e7ine mikrok\u00fcreleri, karbonizasyon i\u015fleminden sonra elde edilen re\u00e7ine bazl\u0131 g\u00f6zenekli karbonun \u00f6zelliklerinde \u00f6nemli iyile\u015fmeler sergilemektedir.<\/p>\n\n\n\n

1. Mekanik Performans<\/strong><\/p>\n\n\n\n

Geli\u015ftirilmi\u015f bas\u0131n\u00e7 dayan\u0131m\u0131 ve termal \u015fok direnci, silikon bazl\u0131 anot malzemelerinin hacimsel genle\u015fmesinden kaynaklanan yap\u0131sal hasar\u0131n \u00f6nlenmesine yard\u0131mc\u0131 olur.<\/p>\n\n\n\n

2. Elektrokimyasal Performans<\/strong><\/p>\n\n\n\n

\u0130lk de\u015farj \u00f6zg\u00fcl kapasitesi ve 1C h\u0131z\u0131nda 500 \u015farj-de\u015farj d\u00f6ng\u00fcs\u00fcnden sonra kapasite koruma oran\u0131 gibi temel g\u00f6stergeler, sekt\u00f6r\u00fcn ileri d\u00fczeylerine ula\u015fm\u0131\u015ft\u0131r.<\/p>\n\n\n\n

3. \u00dcretim Verimlili\u011fi<\/strong><\/p>\n\n\n\n

    \n
  • Tek \u00fcnite kapasitesi:<\/strong> 50\u2013200 kg\/saat (20% kat\u0131 madde i\u00e7eri\u011fine sahip bir \u00e7\u00f6zelti esas al\u0131narak).<\/li>\n\n\n\n
  • Enerji t\u00fcketimi:<\/strong> Geleneksel ekipmanlara k\u0131yasla yakla\u015f\u0131k 10% daha d\u00fc\u015f\u00fck.<\/li>\n<\/ul>\n\n\n\n

    Bu avantajlar, m\u00fc\u015fterilerin \u00fcretim maliyetleri ile malzeme performans\u0131 aras\u0131nda en uygun dengeyi kurmalar\u0131na yard\u0131mc\u0131 olur.<\/p>\n\n\n\n

    Misyonumuz: Teknolojik Yeniliklerle Yeni Enerji Malzemelerinin Yerelle\u015ftirilmesini Te\u015fvik Etmek<\/h2>\n\n\n\n

    Geli\u015fmi\u015f kurutma ekipmanlar\u0131n\u0131n \u00f6nde gelen geli\u015ftiricilerinden biri olan LONGXIN Smart, malzeme i\u015fleme teknolojileri ve ekipmanlar\u0131 alan\u0131nda i\u015fbirli\u011fine dayal\u0131 inovasyona olan ba\u011fl\u0131l\u0131\u011f\u0131n\u0131 s\u00fcrd\u00fcrmektedir.<\/p>\n\n\n\n

    Ultra Y\u00fcksek H\u0131zl\u0131 Santrif\u00fcj P\u00fcsk\u00fcrtmeli Kurutucusunun end\u00fcstriyel uygulamas\u0131, y\u00fcksek performansl\u0131 mikrok\u00fcre \u00fcretiminde ithal ekipmana olan ba\u011f\u0131ml\u0131l\u0131\u011f\u0131 azaltma yolunda \u00f6nemli bir ad\u0131md\u0131r. LONGXIN Smart, ekipman, proses m\u00fchendisli\u011fi ve malzeme haz\u0131rl\u0131\u011f\u0131 alanlar\u0131nda entegre inovasyon yoluyla, silikon-karbon anot malzemelerinin ve bunlar\u0131n \u00fcretim s\u00fcre\u00e7lerinin yurt i\u00e7inde geli\u015ftirilmesine katk\u0131da bulunmaktad\u0131r.<\/p>\n\n\n\n

    Gelece\u011fe bak\u0131ld\u0131\u011f\u0131nda, LONGXIN Smart, ak\u0131ll\u0131 ve s\u00fcrd\u00fcr\u00fclebilir yeni enerji malzemelerine y\u00f6nelik artan talebe odaklanmaya devam edecektir.<\/p>\n\n\n\n

    \"1<\/figure>","protected":false},"excerpt":{"rendered":"

    Fenolik Re\u00e7ine Mikrok\u00fcrelerinin Yerli \u00dcretiminde \u00d6nc\u00fc Rol Oynayarak, Silikon-Karbon Anot End\u00fcstrisinin Geli\u015ftirilmesine Katk\u0131 Sa\u011fl\u0131yor<\/p>","protected":false},"author":1,"featured_media":3791,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","extend_info":{"post_layout":"solution","produc_img":"","p_des":"

    Against the backdrop of rapid growth in the new-energy industry and increasingly demanding lithium battery performance requirements, demand for silicon-carbon anode materials is surging. However, ultrafine phenolic resin microspheres\u2014a critical raw material\u2014remain dependent on imports and pose significant manufacturing challenges. Jiangsu Longxin Smart has introduced an ultra-high-speed centrifugal spray dryer. Featuring innovations such as ultra-high-speed centrifugal atomization, the system enables efficient, highly precise microsphere production, improves product performance and supports domestic manufacturing, helping drive the upgrade of the silicon-carbon anode industry and co-create the future of new energy.<\/p>","product_banner_description":"Pioneering Domestic Production of Phenolic Resin Microspheres, Powering the Upgrade of the Silicon-Carbon Anode Industry"}},"categories":[381],"tags":[],"class_list":["post-3789","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-anode-material"],"acf":{"solution_related_news":"","solution_related_products":""},"_links":{"self":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3789","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/comments?post=3789"}],"version-history":[{"count":5,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3789\/revisions"}],"predecessor-version":[{"id":4479,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3789\/revisions\/4479"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/media\/3791"}],"wp:attachment":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/media?parent=3789"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/categories?post=3789"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/tags?post=3789"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}