{"id":3953,"date":"2026-11-04T08:27:10","date_gmt":"2026-11-04T08:27:10","guid":{"rendered":"https:\/\/lxzngroup.com\/?p=3953"},"modified":"2026-11-06T02:29:28","modified_gmt":"2026-11-06T02:29:28","slug":"spray-dryer-model-zlpg-5-for-pharmafood-use","status":"publish","type":"post","link":"https:\/\/lxzngroup.com\/tr\/spray-dryer-model-zlpg-5-for-pharmafood-use\/","title":{"rendered":"\u0130la\u00e7 ve G\u0131da Sekt\u00f6r\u00fcne Y\u00f6nelik ZLPG-5 Modeli P\u00fcsk\u00fcrtmeli Kurutucu"},"content":{"rendered":"

Geleneksel \u00c7in T\u0131bb\u0131 (TCM) \u00fcretim s\u00fcre\u00e7leri ve bitkisel ekstraksiyon, standardizasyon ve mevzuata uygunluk y\u00f6n\u00fcnde ilerlerken, kurutma i\u015flemi \u00fcr\u00fcn verimini, aktif bile\u015fenlerin korunmas\u0131n\u0131 ve partiler aras\u0131 tutarl\u0131l\u0131\u011f\u0131 do\u011frudan etkiledi\u011fi i\u00e7in teknolojik iyile\u015ftirmeler a\u00e7\u0131s\u0131ndan kritik bir alan haline gelmi\u015ftir. TCM \u00f6z\u00fctlerinin d\u00fc\u015f\u00fck yumu\u015fama noktas\u0131 ve y\u00fcksek higroskopiklik sorunlar\u0131n\u0131 \u00e7\u00f6zmek amac\u0131yla Jiangsu Longxin, ZLPG-5 Bitkisel \u00d6z\u00fct P\u00fcsk\u00fcrtmeli Kurutucu Test Sistemini geli\u015ftirmi\u015ftir. Sistematik tasar\u0131m\u0131, duvara yap\u0131\u015fmay\u0131 \u00f6nleme, nemden koruma ve hassas s\u0131cakl\u0131k kontrol\u00fc \u00f6zelliklerini b\u00fcnyesinde bar\u0131nd\u0131rarak, ila\u00e7 ve g\u0131da \u015firketlerine Ar-Ge denemeleri, form\u00fclasyon taramas\u0131 ve s\u00fcre\u00e7 optimizasyonu i\u00e7in do\u011frulanabilir ekipman deste\u011fi sunmaktad\u0131r.<\/p>\n\n\n\n

<\/p>\n\n\n\n

\"ZLPG<\/figure>\n\n\n\n

Kurutma Sorunlar\u0131 ve De\u011fi\u015fen Uyum Gereklilikleri: D\u00fc\u015f\u00fck Yumu\u015fama Noktas\u0131na Sahip, Y\u00fcksek Higroskopik Malzemeler<\/h2>\n\n\n\n

TCM \u00f6z\u00fctleri do\u011fal olarak d\u00fc\u015f\u00fck erime noktalar\u0131na ve y\u00fcksek higroskopikli\u011fe sahiptir.<\/p>\n\n\n\n

(1) TCM \u00f6zleri \u015feker bak\u0131m\u0131ndan zengindir. Bu molek\u00fcllerdeki polihidroksi yap\u0131lar, havadaki su molek\u00fclleriyle kolayca ba\u011f kurar ve bu da kurutulmu\u015f tozun nemi emmeye son derece yatk\u0131n olmas\u0131na neden olur.<\/p>\n\n\n\n

(2) Besleme s\u0131v\u0131s\u0131 y\u00fcksek viskoziteye sahiptir; bu da p\u00fcsk\u00fcrtmeli kurutma s\u0131ras\u0131nda atomizasyon ve toz toplama i\u015flemlerinde \u00f6nemli zorluklara yol a\u00e7maktad\u0131r.<\/p>\n\n\n\n

(3) Bu t\u00fcr malzemelerin i\u015flenmesinde geleneksel p\u00fcsk\u00fcrtmeli kurutucular kullan\u0131ld\u0131\u011f\u0131nda, karamel benzeri toz genellikle kurutma odas\u0131n\u0131n duvarlar\u0131na ve siklon ay\u0131r\u0131c\u0131n\u0131n alt\u0131ndaki toplama haznesine yap\u0131\u015f\u0131r. Baz\u0131 durumlarda, \u00fcr\u00fcn kuru toz halinde bile toplanamaz.<\/p>\n\n\n\n

Yayg\u0131n bir y\u00f6ntem, malzemenin yumu\u015fama noktas\u0131n\u0131 y\u00fckseltmek amac\u0131yla kurutma \u00f6ncesinde dekstrin veya ni\u015fasta gibi yard\u0131mc\u0131 maddeler eklemektir. Ancak, uzun s\u00fcreli \u00e7al\u0131\u015fma s\u0131ras\u0131nda, s\u0131cak hava da\u011f\u0131t\u0131c\u0131s\u0131n\u0131n yak\u0131n\u0131nda duvar yap\u0131\u015fmas\u0131 ve yan\u0131k birikintileri ile kanal t\u0131kan\u0131kl\u0131klar\u0131 yine de tekrarlanabilir. Bu sorunlar \u00fcr\u00fcn kalitesini d\u00fc\u015f\u00fcr\u00fcr, temizlik i\u00e7in s\u0131k s\u0131k durduru\u015flara neden olur, \u00fcretim verimini d\u00fc\u015f\u00fcr\u00fcr, enerji israf\u0131na yol a\u00e7ar ve kapasite kullan\u0131m\u0131n\u0131 azalt\u0131r.<\/p>\n\n\n\n

S\u00fcrekli de\u011fi\u015fen d\u00fczenleyici ortam, kurutma i\u015flemleri i\u00e7in gereklilikleri de art\u0131rm\u0131\u015ft\u0131r. \u00c7in, 2025 y\u0131l\u0131nda \u201cGeleneksel \u00c7in T\u0131bb\u0131 \u00dcretiminin Denetimi ve Y\u00f6netimi Hakk\u0131nda \u00d6zel H\u00fck\u00fcmler\u201di yay\u0131nlam\u0131\u015f ve 2026 y\u0131l\u0131nda yeni revize edilen \u201c\u0130la\u00e7 \u0130daresi Kanununun Uygulanmas\u0131na \u0130li\u015fkin Y\u00f6netmelik\u201d y\u00fcr\u00fcrl\u00fc\u011fe girmi\u015ftir. Temmuz 2026 itibar\u0131yla \u00c7in, 400'den fazla \u00e7e\u015fidi kapsayan Geleneksel \u00c7in T\u0131bb\u0131 form\u00fcll\u00fc gran\u00fcller i\u00e7in 11 parti ulusal standart yay\u0131nlam\u0131\u015ft\u0131. Yeni kurallar, d\u00fc\u015f\u00fck s\u0131cakl\u0131kta i\u015fleme, sabit proses parametreleri ve u\u00e7tan uca izlenebilirlik konusunda zorunlu gereklilikler getirerek, kurutma ekipmanlar\u0131n\u0131n modernizasyonunu sekt\u00f6r i\u00e7in acil bir ihtiya\u00e7 haline getirmi\u015ftir.<\/p>\n\n\n\n

\"ZLPG<\/figure>\n\n\n\n

<\/p>\n\n\n\n

Pazar Talebi: Ar-Ge \u00d6l\u00e7e\u011findeki Ekipmanlar, End\u00fcstrinin Modernizasyonu \u0130\u00e7in Vazge\u00e7ilmez Hale Geliyor<\/h2>\n\n\n\n

Geleneksel \u00c7in T\u0131bb\u0131 (TCM) form\u00fcll\u00fc gran\u00fcl ve Kampo gran\u00fcl sekt\u00f6rleri, d\u00fczenlemelerin ve standardizasyonun g\u00fc\u00e7lendi\u011fi bir d\u00f6neme girmi\u015f olup, \u015firketler Ar-Ge yat\u0131r\u0131mlar\u0131n\u0131 art\u0131rmaya devam etmektedir. Yeni ila\u00e7 ve g\u0131da \u00fcr\u00fcnlerinin geli\u015ftirilmesi, form\u00fclasyon taramas\u0131, s\u00fcre\u00e7 optimizasyonu ve k\u00fc\u00e7\u00fck \u00f6l\u00e7ekli deneme \u00fcretimi s\u0131ras\u0131nda, TCM \u00fcreticileri de dahil olmak \u00fczere ila\u00e7 \u015firketleri ve g\u0131da \u015firketleri, \u0131s\u0131ya duyarl\u0131 \u00f6z\u00fctleri i\u015fleyebilen k\u00fc\u00e7\u00fck, hassas ve test \u00f6l\u00e7e\u011finde p\u00fcsk\u00fcrtmeli kurutuculara a\u00e7\u0131k bir ihtiya\u00e7 duymaktad\u0131r.<\/p>\n\n\n\n

Bu serideki k\u00fc\u00e7\u00fck \u00f6l\u00e7ekli model olan ZLPG-5, laboratuvar, pilot ve end\u00fcstriyel \u00f6l\u00e7ek b\u00fcy\u00fctme a\u015famalar\u0131 aras\u0131nda k\u00f6pr\u00fc g\u00f6revi g\u00f6rerek, laboratuvar denemelerinden ve pilot testlerden ticari \u00fcretime kadar t\u00fcm s\u00fcre\u00e7 boyunca \u00f6zelle\u015ftirilmi\u015f gereksinimleri destekler. Kullan\u0131c\u0131lar, b\u00fcy\u00fck \u00f6l\u00e7ekli \u00fcretime ge\u00e7meden \u00f6nce bu sistemi kullanarak kurutma s\u00fcre\u00e7lerini do\u011frulayabilir, temel parametreleri belirleyip ayarlayabilir ve parti tutarl\u0131l\u0131\u011f\u0131n\u0131 de\u011ferlendirebilir; b\u00f6ylece \u00f6l\u00e7ek b\u00fcy\u00fctme risklerini ve deneme-yan\u0131lma maliyetlerini azaltabilirler.<\/p>\n\n\n\n

\"ZLPG<\/figure>\n\n\n\n

<\/p>\n\n\n\n

\u00c7al\u0131\u015fma Prensibi: Anl\u0131k Su Giderimi i\u00e7in D\u00f6ner P\u00fcsk\u00fcrtme ve E\u015f Ak\u0131ml\u0131 Kurutma<\/h2>\n\n\n\n

ZLPG-5, d\u00f6ner p\u00fcsk\u00fcrtme ve ayn\u0131 y\u00f6nde ak\u0131\u015fl\u0131 kurutma teknolojisini kullan\u0131r. Hava, safs\u0131zl\u0131klar\u0131 gidermek i\u00e7in filtrelenir ve bir \u0131s\u0131t\u0131c\u0131 taraf\u0131ndan ayarlanan s\u0131cakl\u0131\u011fa \u0131s\u0131t\u0131l\u0131r, ard\u0131ndan kurutma odas\u0131n\u0131n \u00fcst k\u0131sm\u0131ndaki hava da\u011f\u0131t\u0131c\u0131ya d\u00fczg\u00fcn bir spiral ak\u0131\u015fla girer. Filtrelemeden sonra, besleme s\u0131v\u0131s\u0131 \u00fcst k\u0131s\u0131mdaki d\u00f6ner atomiz\u00f6re pompalan\u0131r; burada y\u00fcksek h\u0131zl\u0131 d\u00f6n\u00fc\u015f\u00fcn olu\u015fturdu\u011fu merkezka\u00e7 kuvveti, s\u0131v\u0131y\u0131 ince damlac\u0131klara atomize eder. Damlac\u0131klar, ayn\u0131 y\u00f6nde akan s\u0131cak hava ile temas eder ve nem 5\u201335 saniye i\u00e7inde h\u0131zla buharla\u015farak \u201398 nem giderimi sa\u011flan\u0131r. Bitmi\u015f \u00fcr\u00fcn, kurutma kulesinin alt\u0131ndan ve siklon ay\u0131r\u0131c\u0131s\u0131ndan bo\u015falt\u0131l\u0131rken, egzoz havas\u0131 ise bo\u015falt\u0131lmadan \u00f6nce tozdan ar\u0131nd\u0131r\u0131l\u0131r ve filtrelenir.<\/p>\n\n\n\n

An\u0131nda kuruma \u00f6zelli\u011fi sayesinde, bu malzeme y\u00fcksek s\u0131cakl\u0131k b\u00f6lgesinde k\u0131sa bir kalma s\u00fcresine sahiptir. Bu durum, \u0131s\u0131ya duyarl\u0131 aktif bile\u015fenlerin yan\u0131 s\u0131ra \u00fcr\u00fcn\u00fcn rengini, kokusunu ve tad\u0131n\u0131 korumaya yard\u0131mc\u0131 olur ve geleneksel \u00c7in t\u0131bb\u0131 (TCM) \u00f6zleri, Kampo gran\u00fclleri ve bitkisel \u00f6zler i\u00e7in gerekli olan hassas kurutma s\u00fcre\u00e7lerinin gerekliliklerini kar\u015f\u0131lar.<\/p>\n\n\n\n

\"ZLPG<\/figure>\n\n\n\n

<\/p>\n\n\n\n

Performans \u00d6zellikleri: Duvara Yap\u0131\u015fmay\u0131 \u00d6nleme, Nem Korumas\u0131 ve Hassas S\u0131cakl\u0131k Kontrol\u00fc<\/h2>\n\n\n\n

ZLPG-5, geleneksel \u00c7in t\u0131bb\u0131 (TCM) \u00f6zlerinin \u00f6zellikleri g\u00f6z \u00f6n\u00fcnde bulundurularak \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r. Ba\u015fl\u0131ca performans \u00f6zellikleri \u015funlard\u0131r:<\/p>\n\n\n\n

(1) Duvarlara yap\u0131\u015fmay\u0131 \u00f6nleyen hava ceketli koruma. Kurutma odas\u0131n\u0131n duvarlar\u0131 ve tavan\u0131, duvar s\u0131cakl\u0131\u011f\u0131n\u0131 d\u00fc\u015f\u00fcren ve malzemenin yumu\u015famas\u0131n\u0131, duvarlara yap\u0131\u015fmas\u0131n\u0131, karamelle\u015fmesini veya b\u00f6lgesel a\u015f\u0131r\u0131 \u0131s\u0131nma nedeniyle bozulmas\u0131n\u0131 \u00f6nlemeye yard\u0131mc\u0131 olan bir hava ceketli so\u011futma sistemi ile donat\u0131lm\u0131\u015ft\u0131r.<\/p>\n\n\n\n

(2) Dahili hava s\u00fcp\u00fcrme sistemi. Sistem, malzeme yap\u0131\u015fmas\u0131n\u0131 ortadan kald\u0131rmak veya azaltmak i\u00e7in hava ak\u0131\u015f\u0131n\u0131 i\u00e7 duvarlar boyunca y\u00f6nlendiren dahili bir hava s\u00fcp\u00fcrme mekanizmas\u0131 i\u00e7erir. Bu, duvar yap\u0131\u015fmas\u0131 sorunlar\u0131n\u0131 giderirken yard\u0131mc\u0131 maddelerin kullan\u0131m\u0131n\u0131 en aza indirir, b\u00f6ylece \u00fcr\u00fcn safl\u0131\u011f\u0131n\u0131n korunmas\u0131na ve verimin art\u0131r\u0131lmas\u0131na katk\u0131da bulunur.<\/p>\n\n\n\n

(3) Nemden ar\u0131nd\u0131r\u0131lm\u0131\u015f so\u011futma ve toz toplama. Pn\u00f6matik nemden ar\u0131nd\u0131r\u0131lm\u0131\u015f hava sistemi, \u00fcr\u00fcn s\u0131cakl\u0131\u011f\u0131n\u0131 d\u00fczenler ve kurutulmu\u015f tozu d\u00fc\u015f\u00fck nemli bir ortamda muhafaza ederek nem emilimini ve topaklanmay\u0131 \u00f6nlemeye yard\u0131mc\u0131 olurken, depolama kararl\u0131l\u0131\u011f\u0131n\u0131 da art\u0131r\u0131r.<\/p>\n\n\n\n

(4) Hassas s\u0131cakl\u0131k kontrol\u00fc. Giri\u015f ve \u00e7\u0131k\u0131\u015f hava s\u0131cakl\u0131klar\u0131 ayarlanabilir; 100\u2013200 \u00b0C aral\u0131\u011f\u0131nda oransal kontrol ve \u00b11 \u00b0C kontrol hassasiyeti sa\u011flan\u0131r.<\/p>\n\n\n\n

(5) Ar-Ge uygulamalar\u0131 i\u00e7in kompakt tasar\u0131m. Sistem az yer kaplar ve laboratuvar ile Ar-Ge ortamlar\u0131 i\u00e7in uygundur. Kurutma havas\u0131n\u0131n temizlik derecesi S\u0131n\u0131f 100.000'den daha iyidir ve tasar\u0131m, GMP gerekliliklerini kar\u015f\u0131lamak \u00fczere tasarlanm\u0131\u015ft\u0131r. Malzeme ve s\u0131cak hava ile temas eden par\u00e7alar SUS304 veya SUS316L paslanmaz \u00e7elikten imal edilmi\u015ftir; bu sayede sistemin temizli\u011fi ve kullan\u0131m\u0131 kolayd\u0131r.<\/p>\n\n\n\n

(6) Y\u00fcksek otomasyon seviyesi. Sistem, giri\u015f havas\u0131 s\u0131cakl\u0131\u011f\u0131 g\u00f6stergesi, pn\u00f6matik s\u0131cakl\u0131k g\u00f6stergesi, otomatik kontrol ve alarmlar i\u00e7in HMI dokunmatik ekranl\u0131 bir PLC kontrol\u00f6r\u00fc kullan\u0131r. \u00c7\u0131k\u0131\u015f havas\u0131 s\u0131cakl\u0131\u011f\u0131 manuel veya otomatik olarak kontrol edilebilir ve alarmlarla donat\u0131lm\u0131\u015ft\u0131r. Elektrikli \u0131s\u0131t\u0131c\u0131, gerekli manuel m\u00fcdahale d\u00fczeyini azaltan kilitleme korumas\u0131na sahiptir.<\/p>\n\n\n\n

\"ZLPG<\/figure>\n\n\n\n

<\/p>\n\n\n\n

Teknik \u0130yile\u015ftirmeler: Ekstrakt \u00d6zellikleri i\u00e7in Sistematik Yap\u0131sal Optimizasyon<\/h2>\n\n\n\n

TCM \u00f6z\u00fctlerinin d\u00fc\u015f\u00fck erime noktas\u0131 ve y\u00fcksek higroskopiklik sorunlar\u0131n\u0131 gidermek amac\u0131yla, ZLPG-5 modelinde hedef odakl\u0131 yap\u0131sal iyile\u015ftirmeler yap\u0131lm\u0131\u015ft\u0131r. Bu iyile\u015ftirmeler, besleme, atomizasyon, kurutma odas\u0131, toz toplama ve kontrol sistemlerinin tamam\u0131nda uygulanan geli\u015ftirmelerle birlikte, duvar yap\u0131\u015fmas\u0131n\u0131, bozulmay\u0131 ve nem emilimini \u00f6nlemeye y\u00f6nelik entegre bir tasar\u0131m olu\u015fturmaktad\u0131r. Bu de\u011fi\u015fiklikler bir araya geldi\u011finde, ekipman\u0131n \u00e7al\u0131\u015fmas\u0131n\u0131 deneyime dayal\u0131 bir s\u00fcre\u00e7ten hassas ve ak\u0131ll\u0131 \u00fcretime do\u011fru kayd\u0131rmaktad\u0131r.<\/p>\n\n\n\n

Hijyen ve temizlik amac\u0131yla, malzemeyle temas eden tahrik bile\u015fenleri etkili bir \u015fekilde s\u0131zd\u0131rmaz hale getirilmi\u015ftir. Bo\u015faltma noktas\u0131nda s\u0131zd\u0131rmaz bir kelebek vana kullan\u0131l\u0131r ve ind\u00fcksiyonlu \u00e7eki\u015fli bo\u015faltma borusu b\u00f6l\u00fcm\u00fc, kolay s\u00f6kme, temizlik, dezenfeksiyon ve sterilizasyon i\u00e7in h\u0131zl\u0131 a\u00e7\u0131l\u0131r ba\u011flant\u0131lar kullan\u0131r. Bu \u00f6zellikler, \u00fcr\u00fcn de\u011fi\u015fimleri s\u0131ras\u0131nda \u00e7apraz kontaminasyonu \u00f6nlemeye yard\u0131mc\u0131 olur ve ila\u00e7 \u00fcretimi hijyen gerekliliklerini kar\u015f\u0131lar.<\/p>\n\n\n\n

<\/p>","protected":false},"excerpt":{"rendered":"

Advancing TCM Extract Drying Through Smart Manufacturing: ZLPG-5 as a Precision R&D Platform<\/p>","protected":false},"author":1,"featured_media":4080,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","extend_info":{"post_layout":"product","produc_img":"4080,4082,4083,4084,4085","p_des":"

To address the low softening point and high hygroscopicity of traditional Chinese medicine (TCM) extracts, Jiangsu Longxin has developed the ZLPG-5 Herbal Extract Spray Dryer Test System. Its systematic design incorporates anti-wall-adhesion, moisture-protection, and precise temperature-control features, providing verifiable equipment support for pharmaceutical and food companies conducting R&D trials, formulation screening, and process optimization.<\/p>","product_banner_description":"Advancing TCM Extract Drying Through Smart Manufacturing: ZLPG-5 as a Precision R&D Platform"}},"categories":[10],"tags":[],"class_list":["post-3953","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lab-pilot-equipment"],"acf":{"product_related_solutions":[2498,2335,2301],"product_related_news":[2323,2311,2383]},"_links":{"self":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3953","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/comments?post=3953"}],"version-history":[{"count":7,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3953\/revisions"}],"predecessor-version":[{"id":4380,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3953\/revisions\/4380"}],"acf:post":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2383"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2311"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2323"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2301"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2335"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2498"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/media\/4080"}],"wp:attachment":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/media?parent=3953"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/categories?post=3953"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/tags?post=3953"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}