{"id":3990,"date":"2026-11-04T08:53:34","date_gmt":"2026-11-04T08:53:34","guid":{"rendered":"https:\/\/lxzngroup.com\/?p=3990"},"modified":"2026-11-06T02:30:07","modified_gmt":"2026-11-06T02:30:07","slug":"dlg-50-series-mobile-vacuum-helix-dryer","status":"publish","type":"post","link":"https:\/\/lxzngroup.com\/tr\/dlg-50-series-mobile-vacuum-helix-dryer\/","title":{"rendered":"DLG-50 Serisi Mobil Vakumlu Heliks Kurutucu"},"content":{"rendered":"

Kurutulacak malzemelerin son derece \u00e7e\u015fitli fiziksel \u00f6zellikleri, kurutucu tasar\u0131m\u0131 ve se\u00e7iminde temel bir zorluk te\u015fkil etmektedir. Malzemeler, nem oran\u0131 y\u00fcksek geleneksel \u00c7in t\u0131bb\u0131 \u00f6zlerinden nem oran\u0131 d\u00fc\u015f\u00fck, gev\u015fek filtre keklerine; \u0131s\u0131ya son derece duyarl\u0131 antibiyotikler ve biyolojik \u00fcr\u00fcnlerden y\u00fcksek s\u0131cakl\u0131klara dayanabilen inorganik tuzlara; serbest ak\u0131\u015fl\u0131, yap\u0131\u015fkan olmayan malzemelerden topaklanmaya yatk\u0131n, son derece yap\u0131\u015fkan ve viskoz \u00fcr\u00fcnlere kadar geni\u015f bir yelpazede yer al\u0131r. \u0130\u015fleme \u00f6l\u00e7ekleri de g\u00fcnl\u00fck birka\u00e7 on kilogramdan y\u00fczlerce veya binlerce tona kadar geni\u015f bir aral\u0131kta de\u011fi\u015fmektedir. \u0130la\u00e7 ve ince kimyasal \u00fcr\u00fcnler genellikle nispeten k\u00fc\u00e7\u00fck hacimlerde \u00fcretilir, ancak s\u0131kl\u0131kla y\u00fcksek \u0131s\u0131 duyarl\u0131l\u0131\u011f\u0131, y\u00fcksek nem i\u00e7eri\u011fi ve g\u00fc\u00e7l\u00fc yap\u0131\u015fkanl\u0131k \u00f6zelliklerini bir arada bar\u0131nd\u0131r\u0131r; bu da kurutma s\u0131ras\u0131nda s\u0131cakl\u0131k kontrol\u00fc ve kristal yap\u0131n\u0131n korunmas\u0131 konusunda kat\u0131 gereklilikler getirir.<\/p>\n\n\n\n

S\u0131cak hava f\u0131r\u0131nlar\u0131, plaka kurutucular, \u00e7ift konili vakumlu kurutucular, p\u00fcsk\u00fcrtmeli kurutucular, ak\u0131\u015fkan yatakl\u0131 kurutucular ve s\u00fcrekli vakumlu bant kurutucular gibi ekipmanlar, baz\u0131 malzeme \u00f6zellikleri ve \u00fcretim \u00f6l\u00e7e\u011fi gereksinimlerini kar\u015f\u0131layabilir. Ancak, geleneksel \u00c7in t\u0131bb\u0131 \u00f6z\u00fctleri ile g\u00fc\u00e7l\u00fc yap\u0131\u015fkanl\u0131k g\u00f6steren veya topaklanma e\u011filimi olan malzemeler i\u015flenirken, bu sistemler genellikle \u0131s\u0131 korumas\u0131, kristal formunun korunmas\u0131, kapal\u0131 aseptik i\u015fleme ve tam bo\u015faltma i\u015flemlerini ayn\u0131 anda ger\u00e7ekle\u015ftirmekte zorlan\u0131r. Yeni nesil \u00e7alkalamal\u0131 vakum kurutucular aras\u0131nda yer alan vakumlu tek konili kurutucu, bu zorluklara yan\u0131t vermek \u00fczere geli\u015fmeye devam etmi\u015ftir. \u0130\u00e7ten \u0131s\u0131tmal\u0131 \u015feritler, vakumla kapal\u0131 sistem, kristal yap\u0131n\u0131n korunmas\u0131, darbeli kar\u0131\u015ft\u0131rma ve CIP\/SIP entegrasyonundaki geli\u015fmeler sayesinde, bu kurutucu, kapal\u0131 sistem, kurutma ve kar\u0131\u015ft\u0131rmay\u0131 birle\u015ftiren entegre bir kapal\u0131 i\u015fleme s\u00fcrecini giderek daha fazla m\u00fcmk\u00fcn k\u0131lmaktad\u0131r.<\/p>\n\n\n\n

\"DLG<\/figure>\n\n\n\n

DLG-50 Laboratuvar Tipi Tek Konili Vakumlu Kurutucu i\u00e7in Pazar Talep Analizi<\/h3>\n\n\n\n

\u0130la\u00e7 end\u00fcstrisindeki \u00fcr\u00fcnler \u2014aktif ila\u00e7 bile\u015fenleri, antibiyotikler ve amino asitler dahil olmak \u00fczere\u2014 ile ila\u00e7 ara maddeleri ve ince kimyasallar, genellikle k\u00fc\u00e7\u00fck partiler halinde \u00fcretilir ve y\u00fcksek de\u011fere sahip olup \u0131s\u0131ya kar\u015f\u0131 olduk\u00e7a hassast\u0131r. Bu \u00fcr\u00fcnlerin \u00fcretimi, hassas bir \u015fekilde kontrol edilen \u00e7al\u0131\u015fma ko\u015fullar\u0131 ve tamamen kapal\u0131 prosesler gerektirir. Y\u00fcksek vakum alt\u0131nda partili \u00e7al\u0131\u015fma \u00f6zelli\u011fi ile \u00f6ne \u00e7\u0131kan tek konili vakumlu kurutucu, bu malzemelerin kurutma gereksinimlerine son derece uygundur.<\/p>\n\n\n\n

(1) Ar-Ge\u2013pilot uygulama\u2013\u00fcretim \u00f6l\u00e7e\u011fine ge\u00e7i\u015f s\u00fcreci, laboratuvar \u00f6l\u00e7e\u011findeki ekipmanlara y\u00f6nelik talebin en \u00f6nemli alanlar\u0131ndan biridir.<\/strong>
Laboratuvar testleri ile end\u00fcstriyel \u00fcretim aras\u0131nda, \u00f6l\u00e7ek b\u00fcy\u00fctmeyi destekleyen ve kontrol edilebilir, tekrarlanabilir performans sunan kurutma ekipmanlar\u0131na ihtiya\u00e7 vard\u0131r. DLG-50 Laboratuvar Tek Konili Vakumlu Kurutucu, \u00f6zellikle bu ara a\u015fama i\u00e7in tasarlanm\u0131\u015ft\u0131r. Proses parametrelerini ve kurutma \u00f6zelliklerini laboratuvar \u00f6l\u00e7e\u011finde do\u011frulayarak, sonraki \u00fcretim \u00f6l\u00e7e\u011fine geni\u015fletme i\u00e7in veri ve pratik deneyim sa\u011flar.<\/p>\n\n\n\n

(2) Yasal d\u00fczenlemeler ve temizlik gereklilikleri de s\u00fcrekli bir talep yaratmaktad\u0131r.<\/strong>
GMP ve FDA d\u00fczenlemeleri gibi standartlarda yer alan, s\u0131z\u0131nt\u0131 \u00f6nleme, \u00f6l\u00fc k\u00f6\u015fe i\u00e7ermeyen tasar\u0131m, temizlenebilirlik ve \u00e7apraz kontaminasyonun \u00f6nlenmesine ili\u015fkin gereklilikler, kurutma ekipmanlar\u0131n\u0131n aseptik \u00e7al\u0131\u015fma, tam kapal\u0131 yap\u0131 ve entegre CIP\/SIP \u00f6zelliklerine do\u011fru geli\u015fmesini te\u015fvik etmektedir. Tamamen kapal\u0131 yap\u0131s\u0131 ve hat i\u00e7i temizleme ve sterilizasyon \u00f6zellikleriyle laboratuvar \u00f6l\u00e7e\u011findeki tek konili vakumlu kurutucu, ilgili yeterlilik ve do\u011frulama faaliyetleri i\u00e7in bir ekipman temeli sa\u011flar.<\/p>\n\n\n\n

DLG-50 Laboratuvar Tek Konili Vakumlu Kurutucunun \u00c7al\u0131\u015fma Prensibi<\/h3>\n\n\n\n

DLG-50, kesikli \u00e7al\u0131\u015fma modunda \u00e7al\u0131\u015f\u0131r. Islak malzeme \u00fcr\u00fcn haznesine y\u00fcklenir ve burada ceket ile \u0131s\u0131t\u0131lm\u0131\u015f \u015ferit kar\u0131\u015ft\u0131r\u0131c\u0131dan sa\u011flanan \u0131s\u0131 kullan\u0131larak vakum alt\u0131nda kurutulur. Y\u00fcksek vakumlu tasar\u0131m, \u0131s\u0131ya duyarl\u0131 malzemeler i\u00e7in belirgin avantajlar sunar; etkili \u0131s\u0131 iletimi ve h\u0131zl\u0131 kurutmay\u0131 d\u00fc\u015f\u00fck enerji t\u00fcketimiyle birle\u015ftirir. Kurutucuya do\u011frudan ba\u011fl\u0131 bir filtre, toz par\u00e7ac\u0131klar\u0131n\u0131 i\u015fleme alan\u0131 i\u00e7inde tutarak, minimum malzeme kayb\u0131yla i\u015fleme s\u00fcrecinin devam etmesini sa\u011flar.<\/p>\n\n\n\n

Sistem temel olarak konik bir tank, tahrik mekanizmas\u0131, i\u00e7ten \u0131s\u0131tmal\u0131 \u015ferit kar\u0131\u015ft\u0131r\u0131c\u0131, numune alma ve bo\u015faltma cihazlar\u0131, elektrikli kontrol sistemi ve CIP\/SIP ekipman\u0131ndan olu\u015fur. Tank, \u00f6l\u00fc k\u00f6\u015feler i\u00e7ermeyen basit bir i\u00e7 tasar\u0131ma sahip, tamamen kapal\u0131 bir aseptik yap\u0131ya sahiptir. Patlama korumas\u0131 veya kontaminasyon \u00f6nleme gerektiren uygulamalar i\u00e7in, \u00e7al\u0131\u015fma \u00f6ncesinde azot verilebilir; b\u00f6ylece d\u0131\u015f ortama g\u00f6re yakla\u015f\u0131k 20\u201330 mbar'l\u0131k bir pozitif bas\u0131n\u00e7 sa\u011flan\u0131r. Bu, d\u0131\u015f ortamdan gelen partik\u00fcllerin sisteme girmesini \u00f6nlemeye yard\u0131mc\u0131 olur ve patlama koruma gerekliliklerini kar\u015f\u0131lar.<\/p>\n\n\n\n

\"DLG<\/figure>\n\n\n\n

DLG-50 Laboratuvar Tek Konili Vakumlu Kurutucunun Performans \u00d6zellikleri<\/h3>\n\n\n\n

Yap\u0131sal tasar\u0131m a\u00e7\u0131s\u0131ndan DLG-50, tamamen kapal\u0131 bir aseptik yap\u0131 ve \u00f6l\u00fc k\u00f6\u015feler i\u00e7ermeyen sade bir i\u00e7 tasar\u0131ma sahiptir; bu \u00f6zelli\u011fi sayesinde yan\u0131c\u0131, patlay\u0131c\u0131, toksik veya aseptik i\u015fleme gerektiren g\u0131da, biyolojik \u00fcr\u00fcnler ve farmas\u00f6tik malzemelerin kar\u0131\u015ft\u0131r\u0131lmas\u0131 ve kurutulmas\u0131 i\u00e7in uygundur. Tek konili \u015ferit kar\u0131\u015ft\u0131rma yap\u0131s\u0131, %'nin \u00fczerinde y\u00fcksek bir dolum oran\u0131 sa\u011flayarak yerden tasarruf edilmesine ve i\u015fletme maliyetlerinin d\u00fc\u015f\u00fcr\u00fclmesine yard\u0131mc\u0131 olur. 45\u00b0 konik hazne, malzeme birikimi olmadan sorunsuz bo\u015faltma sa\u011flar.<\/p>\n\n\n\n

(1)<\/strong> Kazan\u0131n konisi, ba\u015fl\u0131\u011f\u0131, ana mili ve \u015ferit kar\u0131\u015ft\u0131r\u0131c\u0131ya \u0131s\u0131tma ortam\u0131 sa\u011flanabilir. Geni\u015f \u0131s\u0131tma alan\u0131, y\u00fcksek \u0131s\u0131tma verimlili\u011fini destekler.<\/p>\n\n\n\n

(2)<\/strong> \u015eerit kar\u0131\u015ft\u0131r\u0131c\u0131, radyal sapmay\u0131 en aza indiren iki noktal\u0131 bir destek d\u00fczeni kullan\u0131r. Bu, \u015ferit ile kap duvar\u0131 aras\u0131nda g\u00fcvenli bir bo\u015fluk b\u0131rak\u0131lmas\u0131n\u0131 sa\u011flarken, mekanik contaya binen y\u00fck\u00fc de azalt\u0131r.<\/p>\n\n\n\n

(3)<\/strong> Darbeli kar\u0131\u015ft\u0131rma tasar\u0131m\u0131, malzemeye etki etmek ve h\u0131zl\u0131, homojen bir kar\u0131\u015ft\u0131rma sa\u011flamak i\u00e7in y\u00fcksek bas\u0131n\u00e7l\u0131 azot kullan\u0131r.<\/p>\n\n\n\n

(4)<\/strong> \u00c7al\u0131\u015fma s\u0131ras\u0131nda, \u00f6zel olarak tasarlanm\u0131\u015f \u015ferit kar\u0131\u015ft\u0131r\u0131c\u0131, malzemeye d\u0131\u015far\u0131dan herhangi bir bask\u0131 uygulamadan kapsaml\u0131 bir kar\u0131\u015ft\u0131rma sa\u011flar. Bu, toz par\u00e7ac\u0131klar\u0131 aras\u0131nda ve toz ile ekipman aras\u0131nda verimsiz s\u00fcrt\u00fcnmenin \u00f6nlenmesine yard\u0131mc\u0131 olarak, malzemenin kristal yap\u0131s\u0131n\u0131 etkili bir \u015fekilde korur.<\/p>\n\n\n\n

(5)<\/strong> \u00dcst tahrikli yap\u0131, \u015faft contas\u0131n\u0131n g\u00fcvenilirli\u011fi ve GMP do\u011frulamas\u0131 konusunda alt tahrikli sistemlerle ili\u015fkili olas\u0131 sorunlar\u0131n \u00f6nlenmesine yard\u0131mc\u0131 olur.<\/p>\n\n\n\n

(6)<\/strong> Bu ekipman, kullan\u0131m\u0131 kolay ve a\u015f\u0131nmaya maruz kalan par\u00e7alar\u0131 az olan basit bir genel yap\u0131ya sahiptir.<\/p>\n\n\n\n

(7)<\/strong> Otomatik CIP temizli\u011fi ve hat i\u00e7i SIP sterilizasyonu, tank\u0131 a\u00e7maya gerek kalmadan temizlik ve \u00fcr\u00fcn de\u011fi\u015ftirme i\u015flemlerini destekler; bu sayede sistem, \u00e7oklu \u00fcr\u00fcn \u00fcretimine uygundur.<\/p>\n\n\n\n

(8)<\/strong> Sistem, d\u00fc\u015f\u00fck g\u00fcr\u00fclt\u00fc seviyesi ve d\u00fc\u015f\u00fck enerji t\u00fcketimi ile \u00e7al\u0131\u015f\u0131r.<\/p>\n\n\n\n

DLG-50 Laboratuvar Tek Konili Vakum Kurutucusunda Yap\u0131lan Teknik \u0130yile\u015ftirmeler<\/h3>\n\n\n\n

(1)<\/strong> Geleneksel alttan bo\u015faltma d\u00fczenlemelerine k\u0131yasla, DLG-50 alttan a\u015fa\u011f\u0131ya do\u011fru bo\u015faltma tasar\u0131m\u0131na sahiptir. Bu \u00f6zellik, toz kurutma ve kar\u0131\u015ft\u0131rma i\u015flemleri s\u0131ras\u0131nda tam s\u0131z\u0131nt\u0131 \u00f6nleme \u00f6zelli\u011fini korurken, art\u0131k malzeme birikimini \u00f6nlemeye, bo\u015faltma s\u00fcresini k\u0131saltmaya, operat\u00f6r\u00fcn i\u015f y\u00fck\u00fcn\u00fc azaltmaya ve otomatik bo\u015faltmay\u0131 m\u00fcmk\u00fcn k\u0131lmaya yard\u0131mc\u0131 olur.<\/p>\n\n\n\n

(2)<\/strong> \u00dcstten tahrikli yap\u0131, kar\u0131\u015ft\u0131r\u0131c\u0131n\u0131n \u00f6zel olarak s\u00f6k\u00fcl\u00fcp temizlenmesine olan ihtiyac\u0131 ortadan kald\u0131rarak geleneksel alttan tahrikli tasar\u0131mlara g\u00f6re iyile\u015ftirme sa\u011flar. Ayr\u0131ca \u015faft contas\u0131n\u0131n g\u00fcvenilirli\u011fini ve GMP do\u011frulama faaliyetlerini destekler.<\/p>\n\n\n\n

(3)<\/strong> \u0130\u00e7 \u0131s\u0131tma amac\u0131yla, \u015ferit kar\u0131\u015ft\u0131r\u0131c\u0131, malzeme yata\u011f\u0131n\u0131n i\u00e7ine do\u011frudan \u0131s\u0131 sa\u011flayabilen i\u00e7i bo\u015f kanall\u0131 bir tasar\u0131ma sahiptir ve bu sayede kurutma verimlili\u011fini art\u0131r\u0131r.<\/p>\n\n\n\n

(4)<\/strong> Azotlu ters p\u00fcsk\u00fcrtmeli temizleme sistemi ile birle\u015ftirilmi\u015f vakumlu torba filtre, vakum yolunun t\u0131kanmamas\u0131n\u0131 sa\u011flayarak, b\u00f6ylece tutarl\u0131 kurutma s\u00fcresi ve \u00fcr\u00fcn kalitesini destekler.<\/p>\n\n\n\n

(5)<\/strong> Sistem ayr\u0131ca, ters \u00e7evirmeli filtre santrif\u00fcj gibi mekanik ay\u0131rma ekipmanlar\u0131yla da entegre edilebilir. Bu, kat\u0131-s\u0131v\u0131 ayr\u0131\u015ft\u0131rmadan kurutma ve kar\u0131\u015ft\u0131rmaya kadar tamamen kapal\u0131 bir proses sa\u011flar ve sistemi aktif ila\u00e7 maddesi \u00fcretimi i\u00e7in uygun hale getirir.<\/p>\n\n\n\n

\"DLG<\/figure>","protected":false},"excerpt":{"rendered":"

Bridging R&D and Scale-Up: Fully Enclosed Batch Drying Trials for Small Batches of Heat-Sensitive Materials<\/p>","protected":false},"author":1,"featured_media":4126,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":"","extend_info":{"post_layout":"product","produc_img":"4126,4127,4128,4129","p_des":"

Hot-air ovens, tray dryers, double-cone rotary vacuum dryers, spray dryers, fluid-bed dryers, and vacuum belt dryers often struggle to simultaneously deliver heat-sensitive protection, crystal-form retention, aseptic containment, and complete product discharge. The vacuum single-cone dryer\u2014a new generation of agitated vacuum dryer\u2014has evolved specifically to address these challenges. Through continuing improvements in internally heated ribbon agitation, vacuum containment, crystal-form protection, pulse mixing, and integrated CIP\/SIP, it is gradually enabling integrated contained drying and mixing operations.<\/p>","product_banner_description":"Bridging R&D and Scale-Up: Fully Enclosed Batch Drying Trials for Small Batches of Heat-Sensitive Materials"}},"categories":[10],"tags":[],"class_list":["post-3990","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lab-pilot-equipment"],"acf":{"product_related_solutions":[2498,2335,2301],"product_related_news":[2323,2311,2383]},"_links":{"self":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3990","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/comments?post=3990"}],"version-history":[{"count":9,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3990\/revisions"}],"predecessor-version":[{"id":4384,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/3990\/revisions\/4384"}],"acf:post":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2383"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2311"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2323"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2301"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2335"},{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/posts\/2498"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/media\/4126"}],"wp:attachment":[{"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/media?parent=3990"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/categories?post=3990"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/lxzngroup.com\/tr\/wp-json\/wp\/v2\/tags?post=3990"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}